Instructions

  1. Print parts for core

    Print the mold and nub inserts. Heat-set the threaded brass inserts into the nubs

  2. Lay up carbon fiber core.

    I did a few layers, then placed the nubs in. It helps to poke the allen key through the bottom of the mold and through the weave, then chase it with the bolt. tighten the nubs securely into place, continue applying layers then bag it.

    If you have access to a vacuum pump, you can use whatever technique you're comfortable with. I tried a few solutions using 3D printed parts and a venturi valve, but in the end I used a generic brand foodsaver that was on sale at Walmart. Not the best infusion but weight was still good.

  3. Customize Fusion model to foot shape using parameter table and sketch

    Basic size adjustments respond quite well within a few sizes (will tighten up next version_ but major changes to the footprint can create issues downstream.

  4. 3D print remaining components

  5. Cut and sew textile uppers from available materials

    There are so many choices out there, you can basically get creative and develop your own design using this template as a guideline. Adjusting the template to your own footprint (as adjusted in step 3) could take some trial and error.

    I used a printed last by Prattotype from Thingiverse.

  6. Attach Textile Uppers to Midsole

    Using a strong polyester thread or fishing line, stitch through the textiles and into the holes on the midsole components.

  7. Add the insole

    Superfeet or other with some good structure.

  8. Lace the shoes up and take a stroll!

Get the most current files here

les-original/last-shoe

Components

Untitled

There are 3 categories of components;

Printed Components

These parts can be obtained as 3D files and printed close to home. They're available for free under a copyleft license


Textiles

The fabrics and sewn portion used in a shoe. Patterns for textile uppers are available too.