Follow these design best practices to ensure your parts are printable and meet quality expectations:
Wall Thickness
- Minimum: 1.0mm for FDM, 0.4mm for SLA
- Recommended: 2.0mm+ for structural strength
- Avoid extremely thin walls that may warp or break
Overhangs & Bridges
- Keep overhangs under 45° when possible
- Angles steeper than 45° require support material
- Supports leave marks that may require post-processing
Small Features & Details
- Minimum feature size: 0.5mm for FDM, 0.2mm for SLA
- Text should be embossed or engraved at least 1mm deep
- Avoid tiny protruding details that may break off
Tolerances & Fit
- Add 0.2-0.4mm clearance for FDM parts that need to fit together
- Add 0.1-0.2mm clearance for SLA parts
- Account for material shrinkage in precision assemblies
Holes & Threads
- Design holes 0.2mm smaller for press-fit inserts
- Avoid printing threads — tap after printing or use threaded inserts